Drill_Sergeant
06-19-2009, 05:32 PM
Okay so I'm on vacation and I was bored so I decided to do something with the car. I have been wanting a heat shield for the cam sensor for a while now but I really didn't feel like paying $35 for one.
So off to Lowe's and pulled out the dremel.
Pretty simple. I picked up some sheet metal from Lowes. 5"x5" is plenty for one. I think the small sheets were around 1' x 1'. I got lucky on finding some scrap they had there and sold it to me for $1.
Really the first step is to mock up a heat shield. I just used a sheet of paper and scissors.
Next I laid the template onto the sheet metal and traced with a Sharpie. I also made notes of where to bend the metal.
Next is cutting with the dremel. Don't forget your eye protection.
Next, grab a clamp and a steady surface and make your bends.
Next, grab a file and smooth the edges and corners a bit. Make sure to get rid of the burrs.
Lastly, drill a hole for mounting.
Here it is, unpainted. I originally planned on showing painted and unpainted but I don't have the paint I thought i had.
Not bad at all for $1 and 30 minutes.
http://i118.photobucket.com/albums/o120/myko2012/DSC00395.jpg
http://i118.photobucket.com/albums/o120/myko2012/DSC00394.jpg
http://i118.photobucket.com/albums/o120/myko2012/DSC00393.jpg
So off to Lowe's and pulled out the dremel.
Pretty simple. I picked up some sheet metal from Lowes. 5"x5" is plenty for one. I think the small sheets were around 1' x 1'. I got lucky on finding some scrap they had there and sold it to me for $1.
Really the first step is to mock up a heat shield. I just used a sheet of paper and scissors.
Next I laid the template onto the sheet metal and traced with a Sharpie. I also made notes of where to bend the metal.
Next is cutting with the dremel. Don't forget your eye protection.
Next, grab a clamp and a steady surface and make your bends.
Next, grab a file and smooth the edges and corners a bit. Make sure to get rid of the burrs.
Lastly, drill a hole for mounting.
Here it is, unpainted. I originally planned on showing painted and unpainted but I don't have the paint I thought i had.
Not bad at all for $1 and 30 minutes.
http://i118.photobucket.com/albums/o120/myko2012/DSC00395.jpg
http://i118.photobucket.com/albums/o120/myko2012/DSC00394.jpg
http://i118.photobucket.com/albums/o120/myko2012/DSC00393.jpg